Bump version to 1.3.0 and exclude tauri/ from Electron build

The Electron build was accidentally bundling the entire tauri/src-tauri/target
Rust build directory into app.asar (1.2GB!), inflating the installer to 304MB.
Added a files exclusion so Electron and Tauri builds stay independent.

.claude/launch.json

@@ -0,0 +1,11 @@
+{
+  "version": "0.0.1",
+  "configurations": [
+    {
+      "name": "freight-calculator",
+      "runtimeExecutable": "node",
+      "runtimeArgs": ["server.js"],
+      "port": 3010
+    }
+  ]
+}

CLAUDE.md

@@ -0,0 +1,62 @@
+# CLAUDE.md
+
+This file provides guidance to Claude Code (claude.ai/code) when working with code in this repository.
+
+## Two desktop shells — same frontend
+
+This repo ships **two interchangeable desktop shells** that both load the exact same `index.html`:
+
+1. **Electron** (original, root of repo) — heavier (~70MB installer) but mature/familiar
+2. **Tauri** (`tauri/` subfolder) — much lighter (~2MB installer, ~8MB exe) using the OS's built-in WebView2 instead of bundled Chromium
+
+`index.html` (plus `vendor/`) is the **single source of truth** for the UI — never duplicate or fork it. The Tauri shell's `tauri/dist/` is a *generated* copy (gitignored, rebuilt by `tauri/sync-frontend.js` before each `dev`/`build`run) — edit `index.html` at the repo root, never inside `tauri/dist/`.
+
+### Electron commands (run from repo root)
+- `npm start` — run the app as an Electron desktop window (loads `index.html` via `main.js`)
+- `npm run serve` — run a plain Node HTTP server (`server.js`) at http://localhost:3010, serving the same `index.html` for browser-based testing
+- `npm run build` — package the Windows installer via `electron-builder` (NSIS, output goes to `dist/`)
+
+### Tauri commands (run from `tauri/`)
+- `npm run dev` — sync the frontend into `tauri/dist/` and launch the Tauri dev shell
+- `npm run build` — sync the frontend and produce MSI + NSIS installers (output in `tauri/src-tauri/target/release/bundle/`)
+- `npm run serve` — same static server as the Electron side, for browser-based testing
+- Requires the Rust toolchain (`rustup`/`cargo`) plus MSVC Build Tools and WebView2 (Tauri prerequisites) — see https://tauri.app/start/prerequisites/
+
+There is no test suite, linter, or build step for the app code itself — `index.html` is loaded directly (as a file in Electron/Tauri, or statically served). To verify a change, just reload the app/page in whichever shell you're using.
+
+## Architecture
+
+This is a single-page Electron desktop app (also runnable as a static page) for calculating NMFC freight class from shipment dimensions and weight. Almost all logic lives in one file:
+
+- **`index.html`** — contains everything: markup, CSS (`<style>` block), and all application JavaScript (`<script>` block starting around line 370). There are no separate JS/CSS files or build/bundling steps; what you see in `index.html` is what runs.
+- **`main.js`** — minimal Electron bootstrap (creates the `BrowserWindow`, loads `index.html`, with `nodeIntegration: true` / `contextIsolation: false`)
+- **`server.js`** — minimal static file server used only for `npm run serve` (browser-based dev/testing instead of Electron)
+- **`vendor/`** — local copies of third-party JS libraries (`lucide.js`, `jspdf.umd.min.js`, `jspdf.plugin.autotable.min.js`), referenced by `index.html` via relative `<script src="vendor/...">` tags so the app runs **fully offline** with no CDN dependency. Not gitignored — these files are committed and get bundled into the installer by `electron-builder` automatically. **Do not switch these back to CDN URLs** — if a library needs upgrading, download the new version into `vendor/` and update the filename/reference together.
+
+### Structure inside `index.html`'s script
+
+The script is organized into clearly marked sections (look for the `// ─── Section ───` banner comments) in this order:
+
+1. **Data** — `densityRanges` (density → freight class lookup table with descriptions) and `nmfcData` (searchable list of NMFC codes/descriptions/classes)
+2. **State** — `appState`, persisted to `localStorage` under the key `freightCalcState` via `saveState()`. Defaults are merged with `Object.assign` so new fields can be added without breaking existing saved state. Shape: `{ theme, branding: {name, color, logo}, history[], units: {dim, wt}, defaults: {L, W, H, Weight} }`. The working `pieces` array (current shipment line items being entered) is ephemeral and NOT persisted.
+3. **Init** — `init()`, wires up the page on load, applies branding, populates settings/defaults forms, renders the density reference table
+4. **Theme** — light/dark toggle
+5. **Branding** — company name/color/logo customization, applied to the page header and PDF export
+6. **Defaults tab** — user-configurable default piece dimensions/weight pre-filled on new entries
+7. **Modal** — settings modal open/close/revert logic (`pendingBranding` holds unsaved edits so Cancel can discard them)
+8. **Tabs** — settings modal tab switching (Branding / Defaults / History)
+9. **History** — calculation history stored in `appState.history` (capped at 50 entries), CSV export/import, restore-from-history (re-applies the exact units the entry was saved in)
+10. **Unit toggles** — switching between in/cm and lbs/kg; conversions are applied at calculation time via `dimFactor`/`wtFactor`, not by mutating stored values
+11. **Pieces** — managing the dynamic list of shipment pieces (`renderPieces`, `addPiece`)
+12. **Validation & Clear** — input validation/error display, form reset
+13. **Density gauge** — visual gauge showing where the calculated density falls
+14. **Calculate** — `calculateFreightClass()`: the core calculation. Converts all dimensions/weights to inches/lbs, computes total cubic feet and total weight, derives density, looks up the class from `densityRanges` (first range where `density >= min` wins), saves a history entry, and updates the UI/gauge
+15. **Copy to clipboard** — copies the result summary as text
+16. **PDF Export** — `exportPDF()` builds a branded PDF report using `jsPDF` + `jspdf-autotable` (loaded from local `vendor/` copies via `<script>` tags in the `<head>` — see `vendor/` note above), including logo, company branding, pieces table, and footer
+17. **NMFC Search** — live search over `nmfcData` by code or description; selecting a result highlights the matching row in the on-page density reference table
+
+### Key conventions
+
+- All persisted user data lives in one `appState` object in `localStorage`; always go through `saveState()` after mutating it.
+- Unit conversions (`in`↔`cm`, `lbs`↔`kg`) happen only at calculation/display time — stored values keep their original units alongside a `units` field so they can be restored exactly.
+- External libraries (`lucide` icons, `jsPDF`, `jspdf-autotable`) are vendored locally in `vendor/` and loaded via relative `<script>` tags in the `<head>` — **not** from CDNs — so the app works completely offline.

index.html

@@ -3,9 +3,10 @@
 <head>
     <meta charset="UTF-8">
     <title>Freight Calculator Pro</title>
-    <script src="https://unpkg.com/lucide@latest/dist/umd/lucide.js"></script>
+    <!-- Vendored locally (vendor/) so the app works fully offline — see CLAUDE.md -->
-    <script src="https://cdnjs.cloudflare.com/ajax/libs/jspdf/2.5.1/jspdf.umd.min.js"></script>
+    <script src="vendor/lucide.js"></script>
-    <script src="https://cdnjs.cloudflare.com/ajax/libs/jspdf-autotable/3.8.2/jspdf.plugin.autotable.min.js"></script>
+    <script src="vendor/jspdf.umd.min.js"></script>
+    <script src="vendor/jspdf.plugin.autotable.min.js"></script>
     <style>
         :root {
             --primary: #2563eb; --primary-hover: #1d4ed8; --bg-color: #f1f5f9;
@@ -472,6 +473,13 @@ let pendingBranding = null;
 // Working pieces array (ephemeral, not persisted)
 let pieces = [{ L:'', W:'', H:'', Weight:'' }];
 
+// Race-condition guards: track in-flight timers/readers so rapid repeat
+// actions don't let a stale callback clobber a newer one.
+let copyRevertTimer       = null;
+let saveDefaultsRevertTimer = null;
+let logoReadToken         = 0;
+let csvImportToken        = 0;
+
 function saveState() { localStorage.setItem('freightCalcState', JSON.stringify(appState)); }
 
 // ─── Init ──────────────────────────────────────────────────────────────────────
@@ -549,8 +557,10 @@ document.getElementById('setting-color').oninput = e => {
 };
 document.getElementById('setting-logo').onchange = e => {
     if (!e.target.files[0]) return;
+    const myToken = ++logoReadToken;
     const reader = new FileReader();
     reader.onload = evt => {
+        if (myToken !== logoReadToken) return; // a newer file selection superseded this read
         appState.branding.logo = evt.target.result;
         const preview = document.getElementById('logo-preview');
         preview.src = evt.target.result; preview.style.display = 'block';
@@ -574,8 +584,12 @@ document.getElementById('save-defaults-btn').onclick = () => {
     };
     saveState();
     const btn = document.getElementById('save-defaults-btn');
+    if (saveDefaultsRevertTimer) clearTimeout(saveDefaultsRevertTimer);
     btn.innerHTML = '<i data-lucide="check"></i> Saved!'; lucide.createIcons();
-    setTimeout(() => { btn.innerHTML = '<i data-lucide="save"></i> Save Default'; lucide.createIcons(); }, 1800);
+    saveDefaultsRevertTimer = setTimeout(() => {
+        btn.innerHTML = '<i data-lucide="save"></i> Save Default'; lucide.createIcons();
+        saveDefaultsRevertTimer = null;
+    }, 1800);
 };
 document.getElementById('apply-defaults-btn').onclick = () => {
     const d = appState.defaults;
@@ -697,14 +711,18 @@ function exportHistoryCSV() {
     a.href = URL.createObjectURL(blob);
     a.download = `freight-history-${new Date().toISOString().slice(0,10)}.csv`;
     a.click();
-    setTimeout(() => URL.revokeObjectURL(a.href), 100);
+    // Defer revocation generously so slower systems/rapid consecutive exports
+    // have time to actually start the download before the blob URL dies.
+    setTimeout(() => URL.revokeObjectURL(a.href), 1000);
 }
 
 // Import history from CSV
 function importHistoryCSV(e) {
     const file = e.target.files[0]; if (!file) return;
+    const myToken = ++csvImportToken;
     const reader = new FileReader();
     reader.onload = evt => {
+        if (myToken !== csvImportToken) return; // a newer import selection superseded this read
         const lines = evt.target.result.trim().split('\n').slice(1); // skip header
         const imported = [];
         lines.forEach(line => {
@@ -782,7 +800,7 @@ function renderPieces() {
     });
     // Bind input events
     container.querySelectorAll('input[type="number"]').forEach(el => {
-        el.addEventListener('input',  e => { pieces[e.target.dataset.idx][e.target.dataset.field] = e.target.value; });
+        el.addEventListener('input',  e => { pieces[parseInt(e.target.dataset.idx, 10)][e.target.dataset.field] = e.target.value; });
         el.addEventListener('keydown', e => { if (e.key === 'Enter') calculateFreightClass(); });
     });
     // Bind delete buttons
@@ -801,7 +819,10 @@ function addPiece() {
     // Focus first input of new row
     const rows = document.querySelectorAll('.piece-row');
     const lastRow = rows[rows.length-1];
-    if (lastRow) lastRow.querySelector('input') && lastRow.querySelector('input').focus();
+    if (lastRow) {
+        const firstInput = lastRow.querySelector('input');
+        if (firstInput) firstInput.focus();
+    }
 }
 
 // ─── Validation & Clear ───────────────────────────────────────────────────────
@@ -884,9 +905,14 @@ function calculateFreightClass() {
     lucide.createIcons();
 }
 
+// Returns true once a calculation has produced a result (i.e. not the placeholder '--')
+function hasResult() {
+    return document.getElementById('class-result').textContent !== '--';
+}
+
 // ─── Copy to clipboard ────────────────────────────────────────────────────────
 function copyResult() {
-    if (document.getElementById('class-result').textContent === '--') return;
+    if (!hasResult()) return;
     const cls     = document.getElementById('class-result').textContent;
     const density = document.getElementById('density-result').textContent;
     const du = appState.units.dim, wu = appState.units.wt;
@@ -894,19 +920,34 @@ function copyResult() {
     const text = `Freight Class: ${cls}\nDensity: ${density} lb/ft³\n${pLines}`;
     navigator.clipboard.writeText(text).then(() => {
         const btn = document.getElementById('copy-btn');
+        if (copyRevertTimer) clearTimeout(copyRevertTimer);
         btn.classList.add('copied');
         btn.innerHTML = '<i data-lucide="check"></i> Copied!'; lucide.createIcons();
-        setTimeout(() => { btn.classList.remove('copied'); btn.innerHTML = '<i data-lucide="copy"></i> Copy'; lucide.createIcons(); }, 2000);
+        copyRevertTimer = setTimeout(() => {
+            btn.classList.remove('copied');
+            btn.innerHTML = '<i data-lucide="copy"></i> Copy'; lucide.createIcons();
+            copyRevertTimer = null;
+        }, 2000);
     });
 }
 
 // ─── PDF Export ───────────────────────────────────────────────────────────────
 function exportPDF() {
-    if (document.getElementById('class-result').textContent === '--') {
+    if (!hasResult()) {
         alert('Please calculate a freight class before exporting a PDF.');
         return;
     }
     if (typeof window.jspdf === 'undefined') { alert('PDF library not loaded. Please check your internet connection.'); return; }
+    // Guard against stale/edited piece data producing Infinity/NaN in the PDF
+    // (e.g. user calculates, then clears a dimension before exporting without recalculating).
+    const piecesValidForExport = pieces.every(p => {
+        const L = parseFloat(p.L), Wd = parseFloat(p.W), H = parseFloat(p.H), Wt = parseFloat(p.Weight);
+        return L > 0 && Wd > 0 && H > 0 && Wt > 0;
+    });
+    if (!piecesValidForExport) {
+        alert('Piece values have changed since the last calculation. Please recalculate before exporting a PDF.');
+        return;
+    }
     const { jsPDF } = window.jspdf;
     const doc = new jsPDF({ unit:'mm', format:'letter' });
     const W = doc.internal.pageSize.getWidth();
@@ -1031,7 +1072,7 @@ function nmfcSearch(query) {
     }
     let html = '<table><thead><tr><th>NMFC Code</th><th>Description</th><th>Std Class</th></tr></thead><tbody>';
     results.forEach(n => {
-        html += `<tr onclick="nmfcSelect(${n.cls})">
+        html += `<tr data-cls="${n.cls}">
             <td style="font-family:monospace;font-size:0.85rem">${n.code}</td>
             <td>${n.desc}</td>
             <td><span class="nmfc-class-badge">${n.cls}</span></td>
@@ -1039,6 +1080,9 @@ function nmfcSearch(query) {
     });
     html += '</tbody></table>';
     container.innerHTML = html;
+    container.querySelectorAll('tbody tr').forEach(row => {
+        row.addEventListener('click', () => nmfcSelect(parseFloat(row.dataset.cls)));
+    });
 }
 function nmfcSelect(cls) {
     // Highlight the matching row in the density reference table

package.json

@@ -1,6 +1,6 @@
 {
   "name": "freight-calculator-pro",
-  "version": "1.0.0",
+  "version": "1.3.0",
   "description": "Professional Freight Class Calculator",
   "main": "main.js",
   "scripts": {
@@ -17,6 +17,10 @@
   "build": {
     "appId": "com.freightcalc.pro",
     "productName": "Freight Calculator Pro",
+    "files": [
+      "**/*",
+      "!tauri/**"
+    ],
     "win": {
       "target": "nsis",
       "icon": "icon.ico"

server.js

@@ -14,7 +14,16 @@ const mimeTypes = {
 };
 
 const server = http.createServer((req, res) => {
-    const filePath = path.join(__dirname, req.url === '/' ? 'index.html' : req.url);
+    // Strip query string / hash and decode URI components before resolving,
+    // then confirm the resolved path stays inside __dirname (no ../ escapes).
+    const urlPath = decodeURIComponent(req.url.split('?')[0].split('#')[0]);
+    const reqPath = urlPath === '/' ? 'index.html' : urlPath.replace(/^\/+/, '');
+    const filePath = path.join(__dirname, reqPath);
+    if (!filePath.startsWith(__dirname + path.sep) && filePath !== __dirname) {
+        res.writeHead(403, { 'Content-Type': 'text/plain' });
+        res.end('403 Forbidden');
+        return;
+    }
     const ext = path.extname(filePath);
     const contentType = mimeTypes[ext] || 'application/octet-stream';
 

tauri/.gitignore

@@ -0,0 +1,7 @@
+node_modules/
+src-tauri/target/
+src-tauri/gen/schemas
+*.log
+
+# Generated by sync-frontend.js — copy of ../index.html and ../vendor/, not source of truth
+dist/

tauri/package.json

@@ -0,0 +1,16 @@
+{
+  "name": "freight-calculator-pro-tauri",
+  "version": "1.3.0",
+  "description": "Professional Freight Class Calculator (Tauri shell)",
+  "private": true,
+  "scripts": {
+    "sync": "node sync-frontend.js",
+    "dev": "npm run sync && tauri dev",
+    "build": "npm run sync && tauri build",
+    "serve": "node ../server.js"
+  },
+  "license": "ISC",
+  "devDependencies": {
+    "@tauri-apps/cli": "^2.11.2"
+  }
+}

tauri/src-tauri/.gitignore

@@ -0,0 +1,4 @@
+# Generated by Cargo
+# will have compiled files and executables
+/target/
+/gen/schemas

tauri/src-tauri/Cargo.toml

@@ -0,0 +1,25 @@
+[package]
+name = "freight-calculator-pro"
+version = "1.3.0"
+description = "Professional Freight Class Calculator"
+authors = ["Devon Bontrager"]
+license = "ISC"
+repository = "https://gitea.netbird.zimspace.uk:5938/debont80/FreightCalculatorPro.git"
+edition = "2021"
+rust-version = "1.77.2"
+
+# See more keys and their definitions at https://doc.rust-lang.org/cargo/reference/manifest.html
+
+[lib]
+name = "app_lib"
+crate-type = ["staticlib", "cdylib", "rlib"]
+
+[build-dependencies]
+tauri-build = { version = "2.6.2", features = [] }
+
+[dependencies]
+serde_json = "1.0"
+serde = { version = "1.0", features = ["derive"] }
+log = "0.4"
+tauri = { version = "2.11.2", features = [] }
+tauri-plugin-log = "2"

tauri/src-tauri/build.rs

@@ -0,0 +1,3 @@
+fn main() {
+  tauri_build::build()
+}

tauri/src-tauri/capabilities/default.json

@@ -0,0 +1,11 @@
+{
+  "$schema": "../gen/schemas/desktop-schema.json",
+  "identifier": "default",
+  "description": "enables the default permissions",
+  "windows": [
+    "main"
+  ],
+  "permissions": [
+    "core:default"
+  ]
+}

tauri/src-tauri/src/lib.rs

@@ -0,0 +1,16 @@
+#[cfg_attr(mobile, tauri::mobile_entry_point)]
+pub fn run() {
+  tauri::Builder::default()
+    .setup(|app| {
+      if cfg!(debug_assertions) {
+        app.handle().plugin(
+          tauri_plugin_log::Builder::default()
+            .level(log::LevelFilter::Info)
+            .build(),
+        )?;
+      }
+      Ok(())
+    })
+    .run(tauri::generate_context!())
+    .expect("error while running tauri application");
+}

tauri/src-tauri/src/main.rs

@@ -0,0 +1,6 @@
+// Prevents additional console window on Windows in release, DO NOT REMOVE!!
+#![cfg_attr(not(debug_assertions), windows_subsystem = "windows")]
+
+fn main() {
+  app_lib::run();
+}

tauri/src-tauri/tauri.conf.json

@@ -0,0 +1,36 @@
+{
+  "$schema": "https://schema.tauri.app/config/2",
+  "productName": "Freight Calculator Pro",
+  "version": "1.3.0",
+  "identifier": "com.freightcalc.pro",
+  "build": {
+    "frontendDist": "../dist"
+  },
+  "app": {
+    "windows": [
+      {
+        "title": "Freight Calculator Pro",
+        "width": 950,
+        "height": 950,
+        "minWidth": 800,
+        "minHeight": 700,
+        "resizable": true,
+        "fullscreen": false
+      }
+    ],
+    "security": {
+      "csp": null
+    }
+  },
+  "bundle": {
+    "active": true,
+    "targets": "all",
+    "icon": [
+      "icons/32x32.png",
+      "icons/128x128.png",
+      "icons/128x128@2x.png",
+      "icons/icon.icns",
+      "icons/icon.ico"
+    ]
+  }
+}

tauri/sync-frontend.js

@@ -0,0 +1,27 @@
+// Copies the canonical frontend (../index.html and ../vendor/) into ./dist
+// before each Tauri dev/build run, so the Tauri shell always packages the
+// exact same UI as the Electron version — no manual sync, no drift.
+const fs = require('fs');
+const path = require('path');
+
+const ROOT = path.join(__dirname, '..');
+const DIST = path.join(__dirname, 'dist');
+
+function copyRecursive(src, dest) {
+    const stat = fs.statSync(src);
+    if (stat.isDirectory()) {
+        fs.mkdirSync(dest, { recursive: true });
+        for (const entry of fs.readdirSync(src)) {
+            copyRecursive(path.join(src, entry), path.join(dest, entry));
+        }
+    } else {
+        fs.copyFileSync(src, dest);
+    }
+}
+
+fs.rmSync(DIST, { recursive: true, force: true });
+fs.mkdirSync(DIST, { recursive: true });
+copyRecursive(path.join(ROOT, 'index.html'), path.join(DIST, 'index.html'));
+copyRecursive(path.join(ROOT, 'vendor'), path.join(DIST, 'vendor'));
+
+console.log(`Synced frontend (index.html + vendor/) from ${ROOT} -> ${DIST}`);