feat(win): W2/UX19 persist window placement, W10 taskbar flash; tick W11

- W2/UX19: windowState.ts persists the window's normal bounds + maximized flag to
  <userData>/window-state.json (no new dep); createWindow restores from it with a
  screen.getAllDisplays() visibility guard so it never reopens off a disconnected
  monitor. Debounced save on resize/move + save on close (which may hide to tray).
- W10: notify() flashFrame(true)s the taskbar when a completion/failure lands while
  the window is unfocused/minimized (Windows clears the flash on focus).
- W11: already implemented (badge.ts overlay dot + setOverlayIcon) — ticked.

typecheck + 268 tests + eslint + prettier green. (Window restore + flash want a
live quit/relaunch confirm.)

Co-Authored-By: Claude Opus 4.8 <noreply@anthropic.com>

CODE-AUDIT.md

@@ -1175,8 +1175,9 @@ root cause is already filed.
 - [ ] **UX17 — Icon-only Fetch/Paste buttons** rely on hover tooltips for meaning (UI a11y; new users on touch/keyboard miss them). **Fix:** labels or `aria`-described affordances.
 - [ ] **UX18 — The quality control morphs after Fetch** (preset list → real formats; label "Quality" →
   "Quality / format") in place — a surprising transform. **Fix:** keep a stable control with a clear "formats loaded" state.
-- [ ] **UX19 — Window size/position isn't remembered.** [index.ts](src/main/index.ts) opens a fixed
-  920×700 every launch (no bounds persistence). **Fix:** persist + restore window bounds.
+- [x] **UX19 — Window size/position isn't remembered.** [index.ts](src/main/index.ts) opens a fixed
+  920×700 every launch (no bounds persistence). **Fix:** persist + restore window bounds. *Fixed with W2 —
+  [windowState.ts](src/main/windowState.ts) persists + restores bounds/maximized with an off-screen guard.*
 - [ ] **UX20 — "App is still running" surprise.** Closing with a download active hides to tray and
   notifies once per process (L68); later closes give no hint, so the window "won't close" reads as a
   bug. **Fix:** a persistent tray hint / first-close explainer.
@@ -1207,9 +1208,14 @@ DPI handled by Chromium). The deviations:
 - [x] **W1 — No minimum window size.** `createWindow` sets `width/height` but no `minWidth`/`minHeight`
   ([index.ts](src/main/index.ts)), so the window can be dragged down to a few pixels and the layout
   (212px sidebar + content) breaks. **Standard:** set a sensible min (e.g. 640×480).
-- [ ] **W2 — Window placement isn't persisted** (extends UX19): size, position, **maximized state**, and
+- [x] **W2 — Window placement isn't persisted** (extends UX19): size, position, **maximized state**, and
   **which monitor** are all forgotten — it reopens 920×700 on the primary display every launch.
   **Standard:** persist & restore window placement per Windows app convention (e.g. `electron-window-state`).
+  *Fixed (no new dep): [windowState.ts](src/main/windowState.ts) persists the window's normal bounds +
+  maximized flag to `<userData>/window-state.json`; `createWindow` opens from the saved state (debounced
+  save on resize/move + a save on close, which may only hide to tray). A `screen.getAllDisplays()`
+  visibility check falls back to the default centered size when the saved monitor is gone, so the window
+  can never restore off-screen. (The restore cycle itself wants a live quit→relaunch confirm.)*
 - [x] **W3 — Title bar doesn't follow the in-app theme.** `nativeTheme.themeSource` is deliberately never
   set (index.ts:97), so the OS-drawn caption follows the *OS* theme. Choosing an explicit in-app **dark**
   theme on a **light** OS leaves a light title bar on a dark app (and vice-versa). **Standard:** set
@@ -1244,12 +1250,19 @@ DPI handled by Chromium). The deviations:
 
 ### System tray, taskbar & icons
 
-- [ ] **W10 — No taskbar attention flash.** When a background download completes while the window is
+- [x] **W10 — No taskbar attention flash.** When a background download completes while the window is
   minimized/hidden, the app doesn't `flashFrame` the taskbar button. **Standard:** flash for attention on
-  background completion (pairs with the existing notification).
-- [ ] **W11 — No taskbar overlay badge** (deferred in roadmap): a download manager conventionally shows an
+  background completion (pairs with the existing notification). *Fixed: `notify()` in
+  [download.ts](src/main/download.ts) calls `win.flashFrame(true)` when the completion/failure event lands
+  while the window is unfocused/minimized/hidden (Windows stops the flash on focus). Gated on the same
+  `notifyOnComplete` as the toast, so it pairs with it. (The flash itself wants a quick live confirm.)*
+- [x] **W11 — No taskbar overlay badge** (deferred in roadmap): a download manager conventionally shows an
   active-count / error overlay icon via `setOverlayIcon`. **Standard:** add it (the progress bar's error
-  mode is not a substitute).
+  mode is not a substitute). *Done: [badge.ts](src/main/badge.ts) draws a green (active) / red (error) dot
+  `NativeImage` with pure Node/zlib (no dep), and the `taskbarProgress` handler in
+  [ipc.ts](src/main/ipc.ts) calls `win.setOverlayIcon(badge, label)` with an accessible count label
+  ("N downloads active" / "Download error"), cleared to `null` when the queue goes idle. (Numeric count
+  lives in the tooltip label — a 16px overlay can't legibly render digits.)*
 - [ ] **W12 — Fallback tray icon is single-resolution.** The embedded fallback is a 32×32 PNG, so on
   150%/200% DPI the tray glyph is blurry when the real multi-size `.ico` is absent. **Standard:** a
   multi-size fallback (or rely only on the `.ico`).
@@ -1769,7 +1782,7 @@ Security & correctness audit (2026-06-23):
 - Migrate JSON stores to better-sqlite3 if a user indexes many large channels.
 - Metadata editing (`--parse-metadata`/`--replace-in-metadata`) — held pending a live recipe.
 - PO-token WebView auto-minting — only the `--extractor-args` plumbing shipped.
-- Taskbar overlay badge (needs a drawn `NativeImage`).
+- ~~Taskbar overlay badge (needs a drawn `NativeImage`)~~ — done (W11): [badge.ts](src/main/badge.ts).
 - i18n — deliberately deferred (note: UI strings are hard-coded throughout).
 - Code signing — **non-goal**: no certificate will be purchased, so builds ship unsigned and the SmartScreen
   prompt is accepted. The build remains signing-ready via `CSC_LINK`/`CSC_KEY_PASSWORD` env vars if this ever

src/main/download.ts

@@ -106,6 +106,11 @@ function notify(wc: WebContents, title: string, body: string, incognito = false)
     }
   })
   n.show()
+  // W10: flash the taskbar button for attention when the event happened in the
+  // background (window unfocused/minimized/hidden). Windows stops the flash on its
+  // own once the window gets focus, so there's no explicit stop to manage.
+  const flashWin = BrowserWindow.fromWebContents(wc)
+  if (flashWin && !flashWin.isDestroyed() && !flashWin.isFocused()) flashWin.flashFrame(true)
 }
 
 function logFailure(opts: StartDownloadOptions, title: string | undefined, error: string): void {

src/main/index.ts

@@ -22,6 +22,7 @@ import { extractIncomingUrl, registerSendToShortcut, focusWindow } from './deepl
 import { isSyncLaunch } from './schedule'
 import { createTray, markQuitting, isQuitting } from './tray'
 import { logger } from './logger'
+import { initialWindowState, saveWindowState } from './windowState'
 
 // Only one instance ever runs. A second launch — e.g. the OS invoking us again
 // for an aerofetch:// link or a "Send to AeroFetch" file — hands its argv to
@@ -94,10 +95,16 @@ const DENIED_PERMISSIONS = new Set([
 ])
 
 function createWindow(): void {
+  // Reopen where the user left off (size / position / maximized), falling back to the
+  // default size when there's no usable saved state — first run, or the saved monitor
+  // is no longer connected (W2 / UX19).
+  const ws = initialWindowState()
   const win = new BrowserWindow({
     title: 'AeroFetch',
-    width: 920,
-    height: 700,
+    width: ws.width,
+    height: ws.height,
+    x: ws.x,
+    y: ws.y,
     // Below this the 212px sidebar + content layout breaks; pin a sensible
     // floor so the window can't be dragged down to unusable widths (W1).
     minWidth: 640,
@@ -114,6 +121,19 @@ function createWindow(): void {
   })
   mainWindow = win
 
+  if (ws.maximized) win.maximize()
+
+  // Persist size/position/maximized so the next launch restores them (W2). Debounced
+  // so a drag-resize writes once when it settles; also saved on close (which may only
+  // hide to tray) to capture the final state.
+  let saveTimer: ReturnType<typeof setTimeout> | null = null
+  const scheduleSave = (): void => {
+    if (saveTimer) clearTimeout(saveTimer)
+    saveTimer = setTimeout(() => saveWindowState(win), 500)
+  }
+  win.on('resize', scheduleSave)
+  win.on('move', scheduleSave)
+
   // Standard Cut/Copy/Paste/Select All right-click menu on editable fields (W4).
   attachEditContextMenu(win.webContents)
 
@@ -129,6 +149,8 @@ function createWindow(): void {
   // kill the spawned yt-dlp processes and lose the download. A real quit (tray
   // menu / before-quit) sets isQuitting() so this lets the close through.
   win.on('close', (e) => {
+    // Capture the final bounds even when the close only hides to tray (W2).
+    saveWindowState(win)
     if (isQuitting()) return
     const downloadsRunning = hasActiveDownloads()
     if (getSettings().minimizeToTray || downloadsRunning) {

src/main/windowState.ts

@@ -0,0 +1,82 @@
+import { app, screen, type BrowserWindow, type Rectangle } from 'electron'
+import { join } from 'path'
+import { readFileSync, writeFileSync } from 'fs'
+import { logger } from './logger'
+
+/**
+ * Persist and restore the main window's size / position / maximized state across
+ * launches (W2 / UX19) — Windows apps are expected to reopen where you left them.
+ * Stored as one small JSON object in `<userData>/window-state.json`; a disconnected
+ * monitor is handled by a visibility check so the window can never restore off-screen.
+ */
+
+interface WindowState {
+  bounds: Rectangle
+  maximized: boolean
+}
+
+// Matches the createWindow() defaults; used on first run and when a saved position
+// is no longer on any connected display.
+const DEFAULT_SIZE = { width: 920, height: 700 }
+
+function stateFile(): string {
+  return join(app.getPath('userData'), 'window-state.json')
+}
+
+function readState(): WindowState | null {
+  try {
+    const s = JSON.parse(readFileSync(stateFile(), 'utf8')) as Partial<WindowState>
+    if (s?.bounds && typeof s.bounds.width === 'number' && typeof s.bounds.height === 'number') {
+      return { bounds: s.bounds as Rectangle, maximized: !!s.maximized }
+    }
+  } catch {
+    /* first run or corrupt — fall back to defaults */
+  }
+  return null
+}
+
+/** True when `b` overlaps the work area of some connected display (i.e. is reachable). */
+function isOnSomeDisplay(b: Rectangle): boolean {
+  return screen.getAllDisplays().some((d) => {
+    const wa = d.workArea
+    return (
+      b.x < wa.x + wa.width &&
+      b.x + b.width > wa.x &&
+      b.y < wa.y + wa.height &&
+      b.y + b.height > wa.y
+    )
+  })
+}
+
+/**
+ * The bounds + maximized flag to open the window with. Returns just a size (Electron
+ * then centers it) when there's no usable saved position — first run, or the saved
+ * monitor is gone.
+ */
+export function initialWindowState(): {
+  width: number
+  height: number
+  x?: number
+  y?: number
+  maximized: boolean
+} {
+  const saved = readState()
+  if (saved && isOnSomeDisplay(saved.bounds)) {
+    return { ...saved.bounds, maximized: saved.maximized }
+  }
+  return { ...DEFAULT_SIZE, maximized: saved?.maximized ?? false }
+}
+
+/**
+ * Persist the window's current *normal* bounds (un-maximized) + maximized flag.
+ * Best-effort; a write failure is logged, never thrown. Callers should debounce.
+ */
+export function saveWindowState(win: BrowserWindow): void {
+  if (win.isDestroyed() || win.isMinimized()) return
+  try {
+    const state: WindowState = { bounds: win.getNormalBounds(), maximized: win.isMaximized() }
+    writeFileSync(stateFile(), JSON.stringify(state))
+  } catch (e) {
+    logger.warn('failed to save window state', e)
+  }
+}